Services & CapabilitiesMetal Stamping ServicesFour Slide Stamping ServicesPast ProjectsStamping of a Stainless Steel Flapper ValveFour Slide Wire Forming of Hard Drawn Wire RingMetal Stamped Steel Valve PlateFour Slide Stamping of a Brass Brush HolderFourslide Forming of a Steel Compression LimiterStamped Steel Bar Adjusting PinMetal Stamping of a Cord Terminal Assembly

Metal Stamping Services

Excel Spring & Stamping metal stamping service provides our customers with the highest quality components that are guaranteed to meet all requirements and standards. Serving industries such as lawn and garden, lighting, hand and power tools, automotive, aviation, and medical, we understand the importance of meeting the needs of our customers with exceptional products and customer service. We are a full-service stamping facility and maintain all dies in-house as well as the design and fabrication of all necessary tooling.

We work with a wide range of metals, and can produce small to medium sized stamped components using progressive dies, compound dies, cutting dies, or bending and forming dies, with automatic feed or single stroke operation. The dies can perform operations such as blanking, forming, coining, embossment, in-die thread tapping, and in-die assembly. Our stamping equipment consists of mechanical and servo powered OBS presses with ratings of 18 to 150 tons. Production speeds can reach 7,000 strokes/hour. Our maximum press stroke is 5.12", maximum bed length is 49", and maximum bed width is 30". We can produce parts with material thickness up to .250" and tolerances as tight as ±.001". Our expertise ensures that each part meets quality requirements with complete testing, inspection, and certification as required.

For additional information about Excel Spring & Stamping, Inc. metal stamping service, please see the table below or contact us today.

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.060 in. thick 1008/1010 CRS Wear Plate Coated with Black Phosphate and Oil
.060 in. thick 1008/1010 CRS Wear Plate Coated with Black Phosphate and Oil
  Stamped Metal Parts
Stamped Metal Parts
  These Shims were stamped out on a punch press and electro deburred. Some shims also have a grinding operation to add a step.
These Shims were stamped out on a punch press and electro deburred. Some shims also have a grinding operation to add a step.
  Custom Washers
Custom Washers
Small sample of the wide variety of clamps produced at Excel Spring & Stamping in Bensenville, IL
Small sample of the wide variety of clamps produced at Excel Spring & Stamping in Bensenville, IL
  Custom formed metal stampings produced using progressive dies that we build complete in our in house tool room.
Custom formed metal stampings produced using progressive dies that we build complete in our in house tool room.
  Stamped on a 38 Ton press, this Retaining plate is for a customer in the Aerospace industry located in Colorado.
Stamped on a 38 Ton press, this Retaining plate is for a customer in the Aerospace industry located in Colorado.
  Our 110 ton press produces these parts for our customer in Michigan. The finish is a zinc and trivalent clear chromate.
Our 110 ton press produces these parts for our customer in Michigan. The finish is a zinc and trivalent clear chromate.
Stamped Wear Plate formed out of High Strength low Alloy Grade 50 steel. This product ships to our customer in Sweden.
Stamped Wear Plate formed out of High Strength low Alloy Grade 50 steel. This product ships to our customer in Sweden.
  Complicated Bear Claw with many different angles created on a punch press
Complicated Bear Claw with many different angles created on a punch press
  Bezel stamped on our 150 ton punch press. Material is 302 2B stainless steel annealed. After stamping parts are deburred and polished using steel media.
Bezel stamped on our 150 ton punch press. Material is 302 2B stainless steel annealed. After stamping parts are deburred and polished using steel media.
  Marking dies and stamps are easily built into progressive dies and tools for embossing when required.
Marking dies and stamps are easily built into progressive dies and tools for embossing when required.
Metal stamping made of C220 commercial Bronze soft temper.
Metal stamping made of C220 commercial Bronze soft temper.
  Front Link Assembly produced from 1008 C.R.S and then Case Hardened to R15N – 88.0, Case depth 0.2-0.4mm
Front Link Assembly produced from 1008 C.R.S and then Case Hardened to R15N – 88.0, Case depth 0.2-0.4mm
  Example of a progressive die strip from our punch press
Example of a progressive die strip from our punch press
  302/304 Stainless steel Insert stamped on our 110 ton press and deburred. This product ships several times a year to our customer in Washington State.
302/304 Stainless steel Insert stamped on our 110 ton press and deburred. This product ships several times a year to our customer in Washington State.
1075 Annealed Spring Steel Retainer Clip produced on a 38 ton stamping press. The parts are austempered, deburred and coated with zinc & clear trivalent chromate.
1075 Annealed Spring Steel Retainer Clip produced on a 38 ton stamping press. The parts were austempered, deburred and coated with zinc & clear trivalent chromate.
  Mounting Bracket was Zinc plated with HC Trivalent clear chromate and silicate topcoat. This finish meets the 96 hour salt spray requirements per ASTM B117.
Mounting Bracket was Zinc plated with HC Trivalent clear chromate and silicate topcoat. This finish meets the 96 hour salt spray requirements per ASTM B117.
  These parts have threaded holes that are tapped in-die.
These parts have threaded holes that are tapped in-die.

PRECISION Stamping Projects

Metal Stamping Capabilities

Production Method Punch Press
Production Capabilities Small to Medium Sized Components
Progressive Die
Compound Die
Cutting Die
Bending and Forming Die
Automatic Feed
Single Stroke
Stamping Features Blanking
Forming
Coining
Embossing
In-Die Thread Tapping
In-Die Assembly
Equipment Features Mechanical and Servo Powered OBS Presses
Press Rating 18 to 150 tons
Press Speed Up to 7,000 strokes/hour
Maximum Press Stroke 5.12 in
Maximum Press Bed Length 49 in
Maximum Press Bed Width 30 in
Materials Low Carbon Steel
High Strength Low Alloy (HSLA) Steel
High Carbon Steel
Stainless Steel
Flapper Valve Steel
Aluminum
Brass
Phosphor Bronze
Beryllium Copper
Monel and Inconel
Copper Alloys
Nickel Alloys
Plain or Pre-Plated Finish
Tempers from Dead Soft to Extra Spring
Material Thickness Up to .250 in
Tolerance (+/-) .001 in
Inspection OGP Video Measuring System
Profile Projector
Calipers
Micrometers
Testing Force
Hardness
Quality Visual SPC
PPAP
FMEA
Documentation Process Flow Diagram
Capability Charts
Material Certifications
Additional Services Provided Deburring
Stress Relieving
Heat Treating
Plating
Powder Coating
Painting
Passivating
Assembly
Riveting
Crimping
Swedging
Welding
Secondary Forming Operations
Wire EDM
Flapper Valve Finishing
Special Packaging
Bar Coding
Complete In House Tool Room
Part Design Engineering Assistance
Production Volume Prototypes to High Volume Production
Weekly Status Reporting
Up-To-Date Production Scheduling
Stocking Programs
Blanket Orders
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Additional Information

Industry Focus Lawn & Garden
Lighting
Appliances
Hand Tool
Power Tools
Automotive
Aviation
Medical
Pumps
Compressors
Firearms
Vending / Kiosk
Railroad
Telecommunications
Product Examples Brackets
Plates & Shields
Clamps
Flat Springs
Electrical Connectors
Clips & Fasteners
Flapper Valves
Retainers
Terminals
Assemblies
Sub-Assemblies
Industry Standards ISO 9001:2008 Certified
Tooling and Manufacturing Association (TMA)
National Association of Manufacturers (NAM)
Chicago Association of Spring Manufacturers, Inc. (CASMI)
ASTM
REACH
RoHS
DFARS
File Formats AUTODESK Inventor
AutoCAD
.DWG
.DXF
.IGS
.PRT
.STP
Catia
SolidWorks
.PDF
Graphic Files (.BMP, .JPG, .TIF, etc…)
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